Bringing the bespoke architectural ceiling for Victoria Cross Metro Station to life

The Sydney Metro Victoria Cross Station project in North Sydney is a striking and innovative transportation hub that seamlessly integrates functionality with urban architectural design principles. The station’s architectural design, both internally and externally, is a masterpiece that reflects the essence of modernity while paying tribute to historical elements. While completion is not due until 2024, the construction of this transportation hub is well underway. And, with durlums expertise in bespoke ceilings it has allowed us to be part of this commercial infrastructure development, along with other cross city railway stations. Part of the design process of this precinct was to ensure “a customer centred design approach that placed customer experience at the centre of every design decision.” (Station Design & Precinct Plan), which is the exact approach durlum takes to designing commercial ceiling systems – always with the customer in mind.

So, when it came to the Victoria Cross Metro Station the brief was to bring the Architects design to life in both the north and south entrances. This involved creating mesmerising bespoke ceiling engineered and designed for practicality in any busy railway station. For Network Architectural and durlum our expertise and thorough bespoke ceiling design process were key aspects that lead to the appointment of working on such a large scale, forward-thinking public transportation project.

Bespoke metal ceiling design process

At Network Architectural our durlum Project Design Lifecycle is one value-add that really sets us apart, “our collaborative approach means we engage with the various stakeholders throughout the project lifecycle; from conceptual design right through to installation”, says Paul Sheehan, Ceiling Systems Manager, this enables design flexibility and ease of implementation in such a large scale commercial project.

For Network Architectural and the durlum design team there is no better feeling than bringing an architects bespoke ceiling design to life, while making the design process as “customer centred” as possible, a lot like the Sydney Metro Victoria Cross Station Precinct itself.

Bespoke Ceiling Victoria Cross Sketch by durlum

 

Metal Ceiling Victoria Cross Sketch by durlum

 

In the case of this bespoke ceiling project it all started with taking COX Architecture’s vision for the transport hub and crafting it into a 3D hand drawn sketch by our design team. The importance of this step is that it creates a clearer picture for the key stakeholders to better showcase the concept at a glance. “We often find at times conventional CAD drawings in 2D can miss out certain layering details without magnifying the drawings, sketching the concept as a first step, often saves time on any misunderstanding on the concept early on in the process” says SY Chan, Area Sales Manager South-East Asia, durlum. Our team of experts have a good understanding of both production and installation that ensures a very thorough design sketch. To further ensure greater accuracy in the design, hand samples with colour matching were also supplied – so the exact colour and product was clear from the onset.

Bespoke Metal Ceiling Victoria Cross Metro Station sample by durlum

 

Bespoke Ceiling Sample from durlum for Sydney Metro Victoria Cross Station

 

Once the sketches were approved, detailed CAD drawings were produced by durlum.  “It was the detail in the sketches that ensured the accuracy of the CAD drawings and that no technical detail was missed” says SY Chan, Area Sales Manager South-East Asia, durlum. Full scale prototypes were then created to ensure everything was correct and nothing was missed for the installation of such a detailed architectural ceiling system.

Bespoke Metal Ceiling Prototype by durlum for Victoria Cross Metro Stationsample by durlum CAD drawings for Victoria Cross Metro Station Bespoke Metal Ceiling by durlum sample by durlum

durlum ceilings system

For the Sydney Metro Victoria Cross Station, durlum’s S7 metal ceiling system was chosen and modified to suit the custom design requirements. Our design also included the incorporation of perforated service channels to accommodate the various required services such as lighting, speakers and sprinklers, while still meeting the ceiling acoustic properties for the overall design. This precisely engineered grid design allowed it to conceal these services, creating a seamless integration. Our unique locking bracket allows the bespoke ceiling system panels to hold securely in place, while making it easily accessible and removable for future maintenance purposes.

durlums meticulous detailed design process ensured the best ceiling system design was created to complement the contemporary aesthetic of the Victoria Cross Metro station, while allowing functionality for all services and future maintenance requirements. Ultimately it has also meant that significant time has been saved due to the ease of the installation. We look forward to sharing the progress and end result of the Victoria Cross Metro Station project once completed (scheduled for 2024).

 durlum bespoke Metal Ceiling being installed in the large cavern of Victoria Cross Metro Station
durlum bespoke Metal Ceiling lines the cavern of Victoria Cross Metro Station

 

Bespoke Metal Ceiling by durlum being installed in the entrances to Victoria Cross Metro Station

 

At Network Architectural as experts in transport infrastructure we deliver innovative and high-quality ceiling solutions to commercial clients in Australia and around the world. We understand the importance of customised design to meet specific interior purposes, be it acoustic regulation, integrated lighting or as a seismic solution. Our detailed design process and expert architectural team, as showcased in this project, allows an efficient and seamless integration from concept to installation no matter how complex the project. Contact us today to discuss your next bespoke ceiling project.

Download this case study here.

8 Factors to Consider When Evaluating Bonded Laminates 

Are you planning to use bonded laminates for your cladding or recladding project?

Also known as aluminium composite panels, bonded laminates are composed of two or more layers of different materials that are integrated into a single structure, enhancing the:

  • visual appearance
  • durability, and
  • performance of a building’s external facade.

There are multiple types of bonded laminates available in the market, and each one offers its own set of unique characteristics and benefits that you can leverage for your specific project.

So, to ensure a successful cladding outcome, we have prepared a practical checklist of 8 factors to consider when selecting the right bonded laminates for your building.

Let’s explore these key considerations you need to keep in mind.

What are the important aspects to consider when evaluating bonded laminates?

Here are some guide questions to help you make a well-informed cladding material decision.

1. What type of core do these bonded laminates have?

Bonded laminates are often made of a core material ‘sandwiched’ between two thin aluminium sheets.

This core comes in different forms, including corrugated, honeycomb and non-combustible mineral.

Bonded laminates with corrugated and honeycomb cores have air pockets, making them lightweight and more manageable to use.

On the other hand, bonded laminates with a mineral core are recognised for their strength and rigidity. Due to the non-combustible mineral core, these bonded laminates are also the safest.

Just remember: the core material of bonded laminates is a crucial element to the overall safety and performance of cladding panels.

As such, Building Owners, Architects, Builders and Consultants should take this into account when determining what kind of bonded laminates to use for your property, building or project requirements.

2. Are these bonded laminates compliant with safety regulations here in Australia and abroad?

Whether you are completing a new commercial project, multi-residential property or high-rise building, or working on a recladding project, it’s necessary to use high-quality materials that promote safety.

With this, your bonded laminates should be able to:

  • meet building code requirements,
  • obtain local certifications needed, and
  • be tested to the AS 5113 large-scale facade fire test.

Consider ALPOLIC™ NC/A1 as an example.

ALPOLIC™ NC/A1, distinguished by its mineral core, has received recognition from the Insurance Council of Australia for achieving the highest possible safety rating as a cladding product.

It has also undergone rigorous large-scale fire tests, including AS 5113. Furthermore, ALPOLIC™ NC/A1 stands as the only aluminium composite material to pass Euroclass A1 certification – the strictest fire protection standard in the world.

3. How will these bonded laminates perform in extreme weather conditions?

One of the main purposes of cladding is to protect your building against harsh external elements such as hail, rain, wind and UV radiation.

As such, your primary concern should be to choose bonded laminates that can prevent your property from easily deteriorating, especially against adverse weather and climate change.

The question now is – which type of bonded laminates should you use?

Bonded laminates with a mineral core are characterised by their strength, durability and resilience.

Because they are less prone to denting or failing when subjected to any kind of impact or pressure, these bonded laminates are a dependable choice for environments exposed to extreme weather conditions.

Conversely, bonded laminates with a corrugated or honeycomb core have a much higher likelihood of denting or failing in extreme weather. The presence of air pockets within their structure makes them lighter, but also more susceptible to damage and less resilient to impact forces such as hail.

In fact, there are reported instances in Australia where corrugated or honeycomb core panels are being replaced due to the damage they’ve sustained from previous hailstorms.

Hail damage bonded laminate panels Brisbane QLD Hail damage Brisbane CBD, QLD Hail damage bonded laminate panels Newcastle NSW Hail damage Newcastle, NSW (Photo credit: ACLAD)

4. Do these bonded laminates require ongoing maintenance?

The answer to this question depends a lot on the coating of the aluminium protecting the core of the bonded laminates, rather than the core itself.

Some bonded laminates come with a Lumiflon FEVE coating (or a fluoroethylene vinyl ether resin-based powder coating) that not only preserves the depth and lustre of cladding panels but also significantly extends their durability.

As a result, these bonded laminates won’t need regular cleaning or maintenance to ensure their long-lasting design.

In contrast, bonded laminates with a PVDF resin-based coating must be cleaned to maintain their warranty. Make sure you choose the right one based on maintenance requirements.

5. What does their bonded laminates warranty include?

When searching for the right bonded laminates for your project, make sure you check if they offer a long-term manufacturer’s warranty. After all, you don’t want to deal with costly defects and expensive repairs in the near future.

Consider also whether the warranty covers material, labour and rectification costs for faulty materials, as well as if it stipulates no cleaning requirements for maintenance.

The warranty of your bonded laminates should also be backed by the product’s manufacturer, which has the resources and expertise to solve any issue not only today but also in the years to come.

Unfortunately, warranties aren’t much good if the organisation behind them doesn’t exist any longer when you need to make a claim. A strong manufacturer’s warranty gives you more protection long-term.

To learn more about cladding product warranties, here are 6 important questions you need to ask.

6. How do these bonded laminates compare in price?

Quality bonded laminates are not cheap, but they allow you to meet safety, durability and aesthetics requirements, providing you with more value for your investment.

So, when assessing bonded laminates, make sure you take into account the factors that go into pricing, such as:

  • suitability of the panels for their intended purposes,
  • compliance with building regulations,
  • ongoing maintenance costs, and
  • potential risks for repairs.
  • the warranty

Always remember – you get what you pay for.

Instead of finding the cheapest cladding alternative, it’s recommended to focus on choosing the right products that will provide you the highest return in the long run.

7. Are these bonded laminates sustainable in the long run?

Clients are now placing sustainability as one of their top priorities when it comes to building projects. As a Building Owner, Architect or Builder, you are then often expected to use materials that contribute to sustainable practices.

Fortunately, there are bonded laminates that are environmentally friendly.

Mitsubishi ALPOLIC™ NC/A1, for instance, is 100% recyclable and produced with less energy than solid aluminium. It also has thermal insulation properties that help in boosting the energy conservation performance of any building.

As evident in their successful registration of Environmental Product Declarations (EPDs), all production plants of ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd are also compliant with ISO14001 – the international standard for environmental management systems.

8. Who is the manufacturer of these bonded laminates?

To get the best results from cladding, it’s ideal to use bonded laminates that are manufactured by a reputable and trusted company – as mentioned in the warranty consideration.

Credible manufacturers have an excellent reputation for delivering the highest standards of quality and service when it comes to their products.

They also have a team of skilled professionals who can provide expert guidance and cladding product support when choosing the right type of bonded laminates for your unique requirements.

With the right bonded laminates manufacturer, you can ensure the effectiveness, durability and longevity of your cladding system.

ALPOLIC™ NC/A1: A product that satisfies all 8 of these important considerations

Are you looking for the ideal bonded laminates for your project?

At Network Architectural, we stock fire-safe and compliant bonded laminates that tick all of your requirements to make this decision simple.

ALPOLIC™ NC/A1, composed of a non-combustible mineral core is scientifically proven to be the safest aluminium facade product in large-scale fire tests around the world.

This aluminium cladding material is not only easy to process and shape, but is also weather-resistant, impact-resistant, has superior flatness and proven coating durability in Australian conditions for over 30 years.

Aside from its extraordinary safety and sustainability profile, ALPOLIC™ NC/A1 comes with an industry-leading 20-year FULL manufacturer’s replacement warranty that covers material, labour and rectification costs for faulty materials. And, unlike other products, it does not require costly maintenance to maintain the warranty.

Do you want your cladding or recladding project to be a complete success?

Whether you have more questions about recladding or are looking for the right cladding solutions for your project, we’ve got you covered.

Reach out to us and our team of facade experts can help you achieve the results you require.

As always, it’s best to seek the expertise of a trusted and well-established cladding supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your design and specification partner.

Kaiteki is so much more than just a word: Q&A with Mr Hee Kok Koon of ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Singapore

Portrait of Mr Hee Kok Koon

What is your background and what does your current role in the business entail?

I have been in the building and construction industry for more than 33 years and spent most of my time in the façade segment. I joined ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Singapore in 2001, and have been with the company ever since. Currently, I am the General Manager of the ALPOLIC Division, which is responsible for the ALPOLIC business in South East Asia, South Asia, Oceania, Middle East and Africa.

How important is sustainability to your organisation?

Sustainability is a very important part of our business. By adopting a sustainable business model, a company can mitigate risks from an environmental, social, and governance (ESG) perspective, and promote long-term growth. Sustainable business models are also important for gaining the trust of consumers and investors.

How does this commitment manifest through various stages of product development and company operations?

In the product development of ALPOLIC NC, the world’s first non-combustible aluminium composite panel, we have been contributing to the creation of long-lasting and sustainable cities by providing the market with products that excel in fire safety and durability.

What are the company’s current priorities from a sustainability point of view?

We are working on improving environmental and social sustainability and strengthening our management base through five measures. Specifically, we will evolve LCA tools, reduce environmental impact, promote a circular economy, examine the feasibility of Kaiteki factories, and build a management foundation for sustainability management.

What are the company’s aspirations, goals and ambitions for the future from a sustainability point of view?

As ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Group, we are committed to reduce GHG by 29% from the year 2019 and have a final goal to achieve carbon neutrality by the year 2050. To that end, we will consider and promote energy-saving investment and the introduction of renewable energy.

ALPOLIC NC/A1 has obtained an Environmental Product Declaration, can you tell me about the process and why it was so important to the organisation?

We have worked with the best environmental certification body in Australia, Good Environmental Choice Australia (GECA), for our ALPOLIC NC/A1 Environmental Product Declaration.

It took us around nine months to obtain this certification as we needed to submit a broad selection of documents to GECA, including those explaining our processes. This EPD illustrates our commitment to the environment and aligns with our Kaiteki philosophy: “Well-being of our People and Planet”. Kaiteki is not just a word, it’s a spirit and a philosophy that we live by every day and that guides us in working towards making our future world a better place.

What are modular metal ceilings?

Modular metal ceilings offer durability, excellent acoustics and easy installation

If you’re looking for an aesthetically pleasing but practical ceiling product solution that offers durability, excellent acoustics and ease of installation, then a modular metal ceiling is the ideal choice.

Built using a standardised system that delivers a pre-designed and uniform surface, these metal ceilings are often seen in offices, airports, retail establishments, schools, hospitals and other commercial spaces.

In this article, we’ll delve into modular metal ceilings and the benefits of using them on your project. We’ll also discuss how you can still customise these ceilings to fit your specific requirements.

What are modular metal ceilings?

Modular metal ceilings are composed of individual metal panels or tiles designed to seamlessly fit into pre-assembled grid systems.

These ceilings often come in standard sizes, shapes and patterns, making them relatively easy to choose, install and maintain.

As a suspended ceiling system, they help improve a space’s aesthetics by concealing unsightly wiring, pipes and ductwork associated with overhead electrical and mechanical services.

Modular metal ceilings vs modular mineral fibre ceilings

What sets modular metal ceilings apart from modular mineral fibre ceilings?

Here are 3 key factors.

  • Material: While modular metal ceilings are made from robust metals such as aluminium or steel, modular mineral fibre ceilings are typically composed of materials like sand, recycled glass, gypsum, perlite, clay and other natural minerals.
  • Durability: Modular metal ceilings are known for their high-quality finish and resistance to damage. Modular mineral fibre ceilings, on the other hand, are more susceptible to sagging, water damage, discolouration and potential damages associated with maintenance.
  • Sustainability: At the end of their life, modular metal ceilings can be recycled into an array of new products whereas mineral fibre ceilings either need to be returned to their country of origin for full recycling or used as an inert filler of some kind.

It’s important to note, though, that both are fire-resistant and have effective acoustic properties.

What are the common types of modular metal ceilings?

There are several types of acoustic metal ceilings, which include:

  • Perforated modular metal ceiling panels
  • Mesh ceilings
  • Baffle ceilings
  • Open cell ceilings
  • Suspended clip-in ceilings
  • Lay-in ceilings
  • Hook-on ceilings
  • Integrated systems

Just remember: each product option offers its own set of aesthetic and functional advantages, so choosing which type of metal ceiling to use will depend on your overall design vision and project requirements.

As your reliable partner for high-quality ceiling solutions, our team at Network Architectural can provide you with a variety of sculpted ceilings to transform your design vision into an outstanding reality.

Modular metal ceilings are popular for constructing based builds as they are flexible, cost effective and require minimal maintenance

Why choose modular metal ceilings?

  • Cost-effective.
    Modular metal ceilings are produced in larger quantities and are mainly stocked by manufacturers, rendering them the more budget-friendly alternative to bespoke metal ceilings.
    They can also be adapted to most types of spaces and can be used on projects with tighter budgets.
  • Recyclable.
    Metal is a recyclable material, so these ceilings can still be repurposed after their initial use, improving sustainability. This reduces waste and conserves resources, helping you contribute to environmentally responsible practices.
  • Low maintenance and suitable for base builds.
    Modular metal ceilings require minimal upkeep. In fact, they can easily be cleaned using standard cleaning materials to maintain their appearance over time.
    And because their panels are known for their flexibility, accessibility and suitability for diverse applications, they are also often used for constructing base builds or renovating spaces.
  • Robust and long-lasting.
    Modular metal ceilings do not easily wear, tear and crack. As moisture-resistant ceilings, they do not stain, crumble or sag, even in humid areas.
  • Facilitate safer and healthier spaces.
    Modular metal ceilings can provide excellent acoustic properties, so you can rely on them to enhance sound absorption and reduce noise levels.
    They can also be designed to work in conjunction with the building’s air conditioning system (including chilled beam technology) to improve airflow and manage temperature and comfort levels.

Is it still possible to customise modular metal ceilings?

While modular metal ceilings come in a range of standard sizes, at Network Architectural, we can still find ways to give you a little more flexibility.

We understand the importance of customised design to meet specific interior purposes, be it design layout, or integrated lighting. That’s why we deliver innovative and high-quality ceiling solutions like durlum metal ceilings that can meet your unique project’s requirements.

With the flexibility of sizes, shapes, finishes, effects, integrated lighting solutions and colours to choose from, it’s easy to still get creative with durlum modular metal ceilings.

Our in-house design service and technical team are also at your service and are always here to provide ceiling design and colour samples to meet the needs of your projects.

Ready to use modular metal ceilings in your next project?

Whether you have more questions about ceilings or are looking for the right ceiling solutions for your project, we’ve got you covered.

Just reach out to us – our team can help you achieve the project results you’re after.

As always, it’s best to seek the expertise of a trusted and well-established Australian ceiling supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your trusted partner for all your building and construction projects!

8 factors when choosing the right Aluminium Cladding Material for your building

If you’re a Strata Manager, Body Corporate or Building Owner looking into recladding for your buildings, you’re likely here for three reasons:

  • Have you been advised that your existing aluminium cladding is no longer compliant with state regulations, especially around fire safety?
  • Do you want to strengthen the facade of your building through recladding?
  • Are you looking for new cladding to improve the aesthetic design of your property?

No matter what your purpose is, selecting the right aluminium cladding material is something you should take seriously to ensure the utmost safety while maintaining the durability and integrity of your building – both today and long into the future.

Of course, this is easier said than done.

With all the various types of aluminium cladding materials on the Australian market, it can be quite confusing to know where to start and what to look for when choosing the best cladding product to suit your specific building’s requirements and meet the expectations of the Body Corporate.

So, our expert team at Network Architectural have come together to shed some light on the factors you need to keep in mind.

But first, let’s determine the common types of aluminium cladding materials

Whether you’re a Strata Manager, Body Corporate or Building Owner, understanding your cladding material options can enable you to make the right decision.

After all, it’s unreasonable and counterproductive to invest in cladding products that won’t meet your building’s specific requirements.

In Australia, the two most common aluminium cladding materials used are solid aluminium panels and Aluminium Composite Panels (ACPs). Here are some of their differences:

• Solid aluminium panels

Solid aluminium panels are a cladding material that builders, fabricators and architects have used for decades. These were the ‘go to’ choice prior to the new technology of Aluminium Composite Panels entering the market in the 2000s.

Solid aluminium panels are known for their anti-corrosive properties, water resistance and strength. However, changes in temperature does effect the solid aluminium panel, causing it to expand and contract which creates a rippling and wavey effect on the panel’s surface, which is often referred to as “oil canning”. Because of this, installing solid aluminium panels require a lot more time and effort due to the addition of many more stiffeners required to reduce oil canning.

Due to aluminium having a high melting point, most aluminium solid panels are deemed non-combustible. It’s important to note, though, that they are typically more expensive than other cladding options over time – while they often have a lower initial cost than alternatives, ongoing maintenance costs such as mandatory cleaning (often required every 6 months to retain its warranty) bump the lifecycle cost way above alternatives.

For more information, read: the 6 questions to ask about warranties on cladding products.

• Aluminium composite panels

An Aluminium Composite Panel (ACP) consists of a non-aluminium core material sandwiched between two thin aluminium sheets.

ACPs offer ease of installation because of their lightweight characteristics. They are also more rigid and flat, and often come in a variety of colour finishes.

Because ACPs require less material and labour to produce, they are cheaper than solid aluminium panels. Nevertheless, they also provide protection against harsh weather conditions such as rain, wind and UV radiation. ACPs are also more environmentally-friendly and sustainable than solid aluminium panels.

Some ACP’s come with a FEVE coating (or a fluoroethylene vinyl ether resin-based powder coating), which significantly extends the durability and retains the depth and lustre of the colour. These specific panels also have the benefit of not requiring any ongoing maintenance, including cleaning. Whilst in most cases, panels with a PVDF resin-based coating will require ongoing maintenance to retain their warranty.

Whilst ACPs have been tainted with the perception that they all have a polyethylene core which is highly combustible, quality cladding products on the market like ALPOLIC™ NC/A1 are fire-safe and fully compliant with the relevant building codes and regulations in Australia.

In fact, ALPOLIC™ NC/A1 is composed of a non-combustible mineral core containing zero polyethylene, it also offers exceptional flatness and durability due to its Lumiflon FEVE coating technology, making it far superior to other aluminium cladding alternatives on the market.

Each type of aluminium cladding material has its own unique characteristics and benefits you can take advantage of.

But to help you determine which product is right for your building, we have prepared this checklist of 8 factors you must look for in aluminium cladding material.

8 factors to consider in choosing the right aluminium cladding material for your building

1. Does this cladding product enhance the overall appearance of your building?

Since cladding is a highly visible component of your building, it’s important that the material you use is aesthetically pleasing.

You must assess whether your aluminium cladding product can be transformed into various shapes and designs, as well as can be finished in a wide range of colours.

Also, to ensure your building will look good for years to come, it’s best to check if your aluminium cladding material is highly weather-resistant.

2. Is the cladding product a direct substitute?

Something to take into consideration when selecting a product for recladding is if it’s comparable, “like for like”. For example, if you’re replacing an ACP with a solid aluminium product, then it’s likely that another material will need to be included such as insulation to ensure the thermal conductivity and energy efficiency is not negatively impacted. This is because solid aluminium conducts 300% more heat than an ACP.

Whereas, replacing an ACP with a non-combustible ACP is a “like for like” solution and will not (in most cases) change the thermal conductivity and energy efficiency in a detrimental way.

3. Is the cladding product energy efficient without extreme thermal conductivity (heat transfer)?

Your aluminium cladding material should provide a layer of insulation to enable the building to effectively regulate indoor temperatures.

So, conduct research to assess which aluminium cladding options can help you minimise the building’s consumption of energy, allowing tenants and public amenities to cut energy bills.

4. Does this cladding option help you comply with recladding fire regulations?

Following a number of cladding fires around the world, everyone is now searching for alternative non-combustible cladding solutions that are fully compliant with safety regulations here in Australia and abroad.

With this, you must closely examine if your aluminium cladding product:

  • meets building code requirements
  • is backed by the local state certifications needed
  • has passed the highest standards of

5. Does it provide a reliable warranty and ongoing maintenance?

Your aluminium cladding material should provide you with full peace of mind – today and long into the future, as recladding is costly.

As such, it’s an important requirement that your aluminium cladding product comes with a long-term warranty to safeguard you from defects and expensive repairs. Also, pay particular attention to whether this warranty is provided by the product’s manufacturer that has the resources, longevity and expertise to solve any issue, even if this occurs years and decades down the track.

Another important consideration is to be aware of any ongoing requirements to retain the warranty. For example, check if the cladding needs to be cleaned, for instance, every 6 months to retain the warranty.

6. Is it approved by experts and independent bodies?

Make sure the aluminium cladding material is a reliable cladding product that your building contractors, architects and engineers would confidently use – just ask them!

There’s also no harm in determining which aluminium cladding options are promoted by independent bodies such as the Owners Corporation Network (OCN) and the Australian Apartment Advocacy (AAA). After all, they have your best interests at heart.

7. Is the product environmentally friendly and sustainable?

In choosing a sustainable aluminium cladding material, you may want to investigate the environmental practices of a product’s manufacturer. It’s an advantage if they have sustainability certifications and are serious about delivering environmental benefits even after cladding installation.

In addition, you may also check the life cycle of the aluminium cladding product to gain more clarity around its possible environmental impacts.

8. Is the aluminium cladding product delivered by a reputable supplier?

There can be cladding suppliers in the market that provide false claims just to sell their aluminium cladding products. So, make sure that you’re only buying from credible cladding product suppliers like Network Architectural, which have proven years of experience and excellent service.

It helps to check their reputation, as well as if they have been involved in any class actions or problems that might impose risks on clients like you.

Just keep in mind, too: a supplier is reliable if it’s trusted by large and respected manufacturers like ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd to deliver their products in the market.

ALPOLIC™ NC/A1: A product that satisfies all 8 of these important factors

Are you looking for a quality product to reclad your building? Search no longer.

At Network Architectural, we offer our clients a fire-safe, fully compliant, aluminium composite cladding that ticks all of your requirements to make the decision simple.

ALPOLIC™ NC/A1 is scientifically proven to be the safest aluminium facade product in large-scale fire tests around the world. This aluminium cladding material is not only easy to process and shape, but is also weather-resistant, impact resistant, has superior flatness, and proven durability in Australian conditions for over 20 years.

Aside from its extraordinary safety and sustainability profile, ALPOLIC™ NC/A1 comes with an industry-leading 20-year FULL manufacturer’s replacement warranty that covers material, labour and rectification costs for faulty materials. And, unlike other products, it does not require costly maintenance to maintain the warranty.

So, are you ready to reclad your building?

Whether you have more questions about recladding or are looking for the right recladding solution, we’ve got you covered.

As always, it’s best to seek the expertise of a trusted and well-established cladding supplier that can provide you with the highest standard of cladding products.

At Network Architectural, we provide a large range of cladding solutions, all backed by large and reputable companies that provide manufacturer warranties like ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd. For further information on our cladding offers, please don’t hesitate to contact us.

We can’t wait to become your partner to success for all your building and construction projects!

Recladding a Building: 8 factors Strata Managers should consider before starting the process

As a Strata Manager, your goal is to ensure the residential and/or commercial buildings you manage remain compliant, well-maintained and safe.

In our previous article, What is Recladding and When Do You Need To Consider It?:

  • We identified recladding as an appropriate solution that can help you improve the aesthetics, functionality and energy efficiency of a property.
  • Through recladding, you can breathe new life into the exterior facade walls of your building and make them more resilient against extreme elements in the environment.
  • Recladding can also enable you to remain compliant with the tightening cladding regulations, especially for .

However, while recladding offers these advantages to protect both the structure and the occupants of your building, the overall recladding process that comes with it may not be as simple as you expect.

There are a lot of factors to consider to ensure recladding success. So, let’s discuss what you need to take note of to ensure a successful cladding outcome.

8 factors to consider before recladding a building

Just like any other major building renovation, recladding is an investment that adds value to a property when done correctly.

To achieve long-term recladding results, you need to make well-informed decisions right from the beginning of the recladding process.

For your guidance, here is a list of key factors to consider to help you thoroughly prepare.

1. Australian recladding state laws

Recladding is an opportunity not just to enhance the look of your building, but also for you as a Strata Manager to meet the evolving state laws and regulatory requirements – especially when it comes to fire safety.

For instance, in NSW, cladding products which consist of more than 30% combustible material are now deemed illegal. Other states are similar or have some variance on this – however, the goal to reduce fire risk remains the same.

To ensure your building remains cladding compliant, you must be up to date with jurisdictional regulations around flammable cladding cores and fire-resistance capabilities.

At Network Architectural, we offer ALPOLIC™ NC/A1 to address this concern. As the world’s safest aluminium façade product, ALPOLIC™ NC/A1 has been scientifically proven through real fire tests around the globe.

2. Recladding steps and building experts involved

Recladding is not something you do on a whim. The process will require you to invest time and money, as well as seek the expertise of building specialists.

There are also a lot of steps involved which include:

  • gaining local government council approval
  • hiring a qualified fire engineer to perform an official cladding assessment
  • engaging a principal contractor or builder to provide a recladding quote on the possible costs
  • bringing on board qualified façade engineers
  • getting the necessary certification and paying associated fees
  • preparing all the access needed to replace existing cladding with a more compliant alternative such as ALPOLIC™ NC/A1.

3. Recladding cost and warranty

Recladding is an expensive process – the total recladding cost often includes fees for the contractor, builders, consultants and council, as well as payments for engineering certifications.

The amount you’ll have to budget for recladding depends not just on the size and location of your building but also on the amount of old, dated or combustible cladding that needs to be replaced.

In addition, something else that is often overlooked but should be factored in is what is actually behind the cladding. In a lot of cases, depending on the age of the building and quality of installation, the framing, top hats, insulation and sarking may also need to be replaced.

With recladding being a significant strata fund investment, it’s important for Strata Managers to also take into account the possible life cycle cost of the new cladding panels too. After all, no one wants to pay an expensive upfront recladding cost just to incur pricey repairs and ongoing maintenance expenses in the future.

Fortunately, the ALPOLIC™ NC/A1 we supply has an industry-leading 20-year full replacement manufacturer’s warranty backed by ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd. Its cladding warranty covers material, labour and rectification costs for faulty material, allowing you to get the most value from your money – now and long into the future.

4. Recladding time frames

Recladding your building can’t be completed overnight. Several inspections and remedial works must first be completed to ensure the longevity and quality of the new cladding on your buildings.

To get more clarity regarding time frames for your stakeholders, it’s best to consult with your chosen recladding builders and engineers. This way, you’ll also be able to effectively compromise with landlords and tenants who might be disrupted by the recladding process.

5. Recladding material choice

From your cladding contractor, builders and engineers all the way to the Body Corporate, everyone involved in the project must agree on what cladding material to use in the recladding process.

While there are various cladding options available in the market, finding a fire-safe and fully compliant alternative to combustible cladding should be your top priority.

At Network Architectural, we provide Strata Managers, Body Corporates and Building Owners with ALPOLIC™ NC/A1 that has not only been tested to AS1530.1, AS1530.3 and AS5113 but has also been CodeMark Certified to Building Code of Australia (BCA) Standards.

This is also an approved product on Project Remediate NSW.

6. Recladding disposal, recycling and sustainability

As part of your recladding process, you must also have a plan as to where and how the old, dated or combustible cladding materials can be safely disposed of. Unfortunately, there are only a few facilities that accept combustible cladding waste.

However, fortunately, taking care of the environment is easier with aluminium composite cladding products like ALPOLIC™ NC/A1. Its manufacturer, ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd, is leading the market in sustainability with an Environmental Product Declaration (EPD) by Good Environmental Choice Australia (GECA). ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Group Corporation was also ranked 4th in global sustainability ratings issued by S&P Global in 2023.

Additionally, at Network Architectural, we have partnered with PanelCycle to recycle all the Aluminium Composite Panels that need to be removed in a recladding project.

7. Body corporate

As a Strata Manager, you have to constantly keep each property’s Body Corporate in the loop about your plans with recladding. You must also present all options and the information needed so that they can make a sound decision when voting to approve budgets and choose the best recladding option for the building.

As the Body Corporate will ultimately be the ones that approve a recladding project, make sure that all the benefits of the project are clear to them. For example, you can explain that using an aluminium composite cladding panel like ALPOLIC™ NC/A1 provides a high level of fire protection, as well as weather and impact resistance and superior flatness.

8. Independent industry bodies

To ensure the success of your building recladding project, you may consider requesting the additional support of relevant, independent industry bodies that can advocate not only for your best interests but also for the owners and residents.

For instance, at Network Architectural, we have established partnerships with the Owners Corporation Network (OCN) and Australian Apartment Advocacy (AAA). Together, we aim to inform people about the ins and outs of recladding, as well as assist you in sourcing the recladding products you need.

In fact, the OCN and AAA recognise the superior quality ALPOLIC™ NC/A1 offers. Introduced solely for the Australian construction market, it has the best possible safety rating with the Insurance Council of Australia.

 

Recladding success is about making the right choices

Now that we have outlined the key factors you must consider before recladding a building, you’ll be able to prepare effectively and make smarter decisions when selecting the most effective recladding option.

Nevertheless, if you have any more questions, you can always reach out to our team of cladding specialists here at Network Architectural.

So, are you ready to reclad your building?

Whether you have more questions about recladding or you’re looking for the right recladding solution, we’ve got you covered.

As always, it’s best to seek the expertise of a trusted and well-established cladding supplier that can provide you with the highest standard of cladding products.

At Network Architectural, we provide a large range of cladding products, all backed by large and reputable companies that provide manufacturer warranties like ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd.

For further information on our cladding offers, please don’t hesitate to contact us.

We can’t wait to become your partner to success for all your building and construction projects.

A warranty for sustainability: ALPOLIC™ NC/A1

When ALPOLIC™ NC/A1 was released in Australia four years ago, it immediately became a game changer in the non-combustible cladding space. Designed and manufactured specifically for the Australian market by ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd in close collaboration with Network Architectural, the product set new standards when it comes to quality and life expectancy, as well as fire safety and compliance with Australian building codes and regulations. And then, of course, there is the unmatched, industry-defining warranty that comes with ALPOLIC™ NC/A1. What makes the warranty so unique?

“Firstly, it is a manufacturer warranty,” explains Llewellyn Regler, National Technical Manager. “Many facade companies will say they have a manufacturer warranty, but in reality offer a supplier warranty. This warranty, on the other hand, is a 20-year full cover warranty from ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd, a globally renowned manufacturer.” Llewellyn adds that if anything happens to the panel – and the manufacturer is at fault – ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd will cover rectification costs, including access and labour, at no extra cost to the building owner. “Again, this is what makes this warranty unique – in the case of many other companies on the market, the cover is for the panel only, and the building owner often has to cover the cost of the replacement. But ALPOLIC™ NC/A1 is the only aluminium facade product in Australia to come standard with a 20-year full replacement warranty that covers material, labour and rectification costs for faulty material that is backed by the manufacturer. This is a huge change to the way the industry now needs to look at warranties.”

While these qualities certainly set ALPOLIC™ NC/A1’s warranty apart from others in the market, this cover is also consequential when it comes to sustainability outcomes. As Llewellyn explains, it’s to do with maintenance requirements – or rather, the lack of.

“As best practice, recommends that the panels get cleaned once a year,” he says. “And this could be as simple as rain falling on the panels. However, you don’t need to wash them down in order to maintain the warranty.” Llewellyn notes that that’s not always the case with other suppliers. “In case of other products – specifically PVDF-coated materials – the warranty is directly connected to maintenance, and in order to maintain the cover, the facade has to be cleaned once or twice a year. In fact, most warranties will insist on keeping records of cleaning and maintenance procedures for the life of the warranty. If that’s not done, it can actually void it.”

It is this requirement for regular maintenance that can impact the embodied carbon of the building. Llewellyn explains that the Good Environmental Choice Australia (GECA) – Australia’s only independent sustainability and environmental certification program – is currently reviewing the notion of embodied carbon from warranty perspective; both from cradle to grave, and lifecycle and maintenance point of view. “What it means in practice is that if a building owner needs someone to come out and wash the facade down one or two times a year, that has to be built into the embodied carbon of the product. With ALPOLIC™ NC/A1, we don’t have to do that.”

Llewellyn adds that keeping embodied carbon as low as possible – helping architects, designers and specifiers achieve their desired sustainability ratings – is crucial. “The ALPOLIC™ NC/A1 comes with an Environmental Product Declaration (EPD) produced by GECA and can contribute towards Green Star points for the building,” he explains. “So if you’re looking at sustainable facades, then we’re certainly at the top of that list.”

In addition, ALPOLIC™ NC/A1 has a staggering life expectancy of 50 years. “With ALPOLIC™’s Lumiflon FEVE coating technology and rigorous testing we’re confident that it is one of the most durable, high-quality cladding materials on the market,” Llewellyn ensures.

Coupled with the 20-year full cover from a trusted manufacturer and lack of a required maintenance schedule that could increase embodied carbon, this cladding solution has no match where safe, non-combustible sustainable facade products are concerned. And, of course, there is a substantial value-add from cost perspective – specifying a product that is durable, doesn’t have to be maintained or replaced makes for a good financial decision, too.

“The architects are really driving this ambition to put forward products that are designed to last and perform for a really long time,” Llewellyn adds. “At the end of the day, that makes them both more sustainable and cost-effective.”

Recycling aluminium composite panels made easy with Network Architectural and PanelCycle

Just as the concept of sustainability has evolved over the years, so has the idea of environmental leadership. The sense of accountability across the architecture and design community has matured significantly; thoughtful ESG strategies are on the rise, decarbonisation efforts guide business strategies across the industry and the era of transparency has bid farewell to the years of greenwashing.

Unquestionable experts in facade and ceiling solutions, Network Architectural always strived to prioritise sustainable solutions as part of their trajectory, with their unnerving pursuit of transparency, compliance, quality and commitment considered second to none. And now, through their partnership with PanelCycle, Network Architectural enables customers to take the sustainable option where recladding is concerned.

“We first partnered with PanelCycle about two years ago,” says Llewellyn Regler, National Technical Manager at Network Architectural. “At that point in time, it was known that you could recycle aluminium composite panels, but no one had anything set up in that space. They were the first independent company to do so, and partnering with them made great sense”.

PanelCycle provides a full solution to recycle combustible Aluminium Composite Panel cladding removed from Australian buildings. Their process diverts 100% of the materials from landfill, and uses those materials for manufacturing right here in Australia. The PanelCycle process covers four steps:

Step 1: Transport. As part of this initial stage, PanelCycle provides tailored transport solutions for each site with their extensive background within the construction industry.

Step 2: Recycle. Then, upon removing the cladding from a building, the organisation recycles combustible ACP cladding, diverting 100% of it from landfill.

Step 3: Processing. ACP cladding is broken down through a specialised machine, and separated into aluminium and core material.

Step 4: Consumption. The separated materials are then utilised to manufacture new products that are fed back into the construction industry.

Separation-Process.jpg

“We offer the service as an add-on to our clients,” says Llewellyn. “Or we point them directly to contact PanelCycle. For us, the important thing is that the panels are being recycled.” He notes that things have come a long way since even just a few years ago when aluminium composite panel waste was treated essentially the same as asbestos.

Instead, through PanelCycle, there is now a traceable chain of custody for the waste. “PanelCycle will collect the panels from site, acknowledge that they’ve taken receipt, then provide detailed independently audited reporting after processing to prove how they’ve been processed and where they’ve gone,” says Llewellyn. He explains that PanelCycle will source documentation from the aluminium recycler and from the location the core materials are recycled at. “You actually have a lifecycle view of where those panels have ended up, which is really important,” Llewellyn says.

Llewellyn notes that across the industry, people are very receptive to recycling the panels as part of the broader push towards more sustainable lifecycle management of construction materials. Particularly, as recycling the panels is also more cost-efficient. “The cost to recycle is actually less than the cost of putting the panels into landfill,” he sums up. “And by recycling you know you’re part of the solution – not part of the problem.”

Cladding: Steps to Provide Greater Protection – Webinar with Australian Apartment Advocacy (AAA)

We all recall the tragic Grenfell fire in London. Since then many Australian apartment owners have been faced with unfair bills in the millions of dollars to reclad their building. How do you know that your “replacement cladding” isn’t also unsafe or future proofed to the new Industry Cladding Standard AS 5113?

In this tell-all session hosted by the Australian Apartment Advocacy, AAA CEO Sam Reece chats with industry experts, Peter Hofstetter of CERTIS and Clint Gavin of Network Architectural, about the hidden traps that many apartment owners are facing within the cladding sector. Some homeowners even advised to reclad panels that the Government have deemed “safe to remain in place” on Public Hospitals! A must watch if you are considering replacing cladding on your building.

Click to view the recording

A Strata Manager’s Introduction to Recladding Multi-Residential Buildings

Multi-residential building façade cladding

If you are a multi-residential building Strata Manager, the term “recladding” may well have come across your radar in recent years.

In fact, you may have been directly informed that your building needs recladding or even been handed an official notice that your cladding is unsafe and needs to be assessed.

Aware that this is another frustrating concern on top of an already endless list of things to address as an Australian strata manager, today’s article has been carefully compiled to provide a general introduction to recladding for multi-residential buildings by answering two key questions:

  1. Does your cladding need to come off?
  2. And, if so, what are the next steps in the recladding process?

Does your cladding need to come off?

First, to better understand what recladding is, or for a list of reasons why you may CHOOSE to reclad, say for style or functional preferences, take a look at our previous article: A Deep Dive Into Recladding: What is it and When Do You Need it?

Today’s focus however is on those who NEED to replace their cladding with updated materials due to regulatory requirements, with a specific focus on Multi-Residential or “Class 2” Strata Managers.

The current building recladding regulations

Due to a recent global spike in façade fires where polyethylene-filled cladding contributed to the rapid spread of fire, all Australian states (along with the rest of the world) have begun to tighten cladding regulations on the combustibility of façade material.

While in Australia’s case, there is currently no blanket rule on the use of combustible cladding, most states tend to have rather rigid guidelines, notably New South Wales (NSW) with a blanket ban for aluminium composite panels with polyethylene content greater than 30%. That is to say, more generally, cladding products that are comprised of more than 30% polyethylene content are not permitted for use on any type of a buildings external wall.

That is why our team at Network Architectural offer our clients the ALPOLIC™ NC/A1 cladding panel product; a fire-safe, fully compliant, aluminium composite cladding for use wherever non-combustible materials are required.

ALPOLIC NC/A1 DtS non-combustible aluminium composite cladding installation on a multi-residential building.

Unsure if your current cladding meets these guidelines?

With Australian states differing significantly in terms of their specific recladding regulations, it is important for Strata Managers to engage a fully qualified fire engineer who has relevant local knowledge and can provide a complete report on the state of your multi-residential building’s façade system.

If it turns out your building’s cladding is in-fact non-compliant then here are the steps strata managers should take.

For more information, read the 8 factors to consider before recladding a building.

What are the next steps for Strata Managers in the recladding process?

In the case of non-compliant cladding, Strata Managers will need to coordinate the recladding process. This involves removing and replacing all affected materials with a compliant alternative such as ALPOLIC™ NC/A1.

It is best, however, to begin by consulting with accredited façade contractors to get an understanding of time, cost and the specifics of your recladding process which may include:

  • Gaining council approval
  • Engaging a qualified façade engineer
  • Receiving certification and paying associated fees
  • And more

When it comes time to decide on new cladding material to service your recladding needs, we recommend that Strata Managers invest in a time-proven product and an experienced team such as Network Architectural and our leading ALPOLIC™ NC/A1 cladding solution.

With decades of experience and cladding products that remain effective for over 30 years after initial installation, we can minimise your compliance headaches well into the future.

Looking for a compliant, long-term cladding option?

If you’re concerned about your non-compliant cladding or looking for the right recladding solution, then you’ve come to the right place.

As always, it’s best to seek the expertise of a trusted and well-established cladding supplier that can provide you with the highest standard of cladding products.

At Network Architectural, we provide a large range of cladding products, all backed by large and reputable companies that provide manufacturer warranties like ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd.

For further information on our cladding offers, please don’t hesitate to contact us.

We can’t wait to become your partner to success for all your building and construction projects.