Podcast: Nine years after the Lacrosse tower fire, what is the current state of the facade market?

Podcast hosts Llewellyn Regler and Matthew O'Neill

In this wide-ranging and revealing podcast, we explain the intricacies of facade design, what is and isn’t the right way to address the issue of flammable cladding, and where we need to be in the very near future. We hear from Llewellyn Regler, National Technical Manager for facades at Network Architectural, and Matthew O’Neill, who boasts 10 years of engineering and consulting experience in the facade industry. Leveraging his commercial and residential design experience, Matthew has expanded his expertise to include facade remedial works in the existing building space.

“We’ve got, in various states, remediation programs. The biggest one would be Project Remediate here in New South Wales. And then we’ve got Cladding Safety Victoria in relation to cladding,” Llewellyn notes. “The problem with flammable cladding was the sheer volume that was produced and actually installed over here. I’d say it is probably a decade-long venture to fix it up across multi-residential and commercial buildings as well.”

On why Australia has not seen an incident on the same scale in terms of loss of life as Grenfell, Matthew agrees it is a combination both of good luck and design. While Lacrosse had the same kind of cladding as Grenfell, there were relatively effective evacuation procedures, and the sprinkler systems worked. Grenfell, on the other hand, was a top-to-bottom failure.

Stricter regulations and increased duties of care have placed further onus on designers and builders when it comes to facade compliance. “The level of detail that used to be required for your typical small residential development compared to a large-scale commercial; there were leaps and bounds. Having to take on the role of an educator as well has been a significant portion of the job where you’re working with people who haven’t previously engaged facade services,” Matthew explains.

The interview covers other important topics, including the changes needed to the fire testing regime in Australian standards, the growing concerns over condensation and waterproofing in facade design, and the need to engage with facade engineers early in the design process.

Network Architectural specialises in supplying high-quality architectural cladding and facade solutions to architects and specifiers across Australia. The company distributes ALPOLIC™ NC/A1, which is the safest, most sustainable and most versatile aluminium cladding on the market. It meets all Australian testing and compliance requirements, and it is an approved product for use on Project Remediate NSW.

Find out more about the latest cladding trends and Network Architectural’s industry-leading cladding products by listening to the full Talking Architecture & Design podcast episode.

This podcast was brought to you in association with Architecture & Design. Listen to this episode of Talking Architecture & Design here

Achieving sustainability with metal ceilings

Metal ceilings can contribute to your project’s sustainability initiatives

Metal ceilings are common in many different types of buildings and spaces today, especially commercial projects due to the high-quality appearance and functional benefits they offer.

Made from a versatile and robust material, metal ceilings can be easily customised in a variety of colours, sizes, shapes, finishes and styles to cater to the unique requirements of your project. They also often come with acoustic properties, fire resistance characteristics and integrated lighting solutions that improve the safety and comfort of commercial spaces.

Beyond these advantages, metal ceilings stand out as an excellent choice in construction projects because they enable designers and other building professionals like you
to promote sustainable practices.

This is particularly crucial in today’s business landscape, where people have become more conscious of environmental and social issues.

In this article, we will explore how metal ceilings can contribute to the success of your sustainability initiatives.

The misconceptions about metal ceilings sustainability

There are a few fallacies about the sustainability of metal ceilings which often cause Architects and Builders to hesitate about using them in commercial projects.

Let’s address these metal ceiling misconceptions one by one.

Misconception 1: Metal ceilings are not environmentally friendly because of their energy-intensive production.

Most people assume that metal ceilings have a high carbon footprint due to the significant amount of energy and resources required for their production.

However, due to technological advancements, manufacturing companies have become far more energy-efficient and eco-friendly with their processes.

At Network Architectural, we take immense pride in being the exclusive Australian distributor of durlum metal ceilings.

All durlum metal ceilings are produced using environmentally compatible processes and technologies. In addition, these metal ceiling systems satisfy all the VOC emission requirements defined in Green Building Standards.

Misconception 2: Metal ceilings contribute to the depletion of natural resources.

Metal is a recyclable material – meaning, metal ceilings can be repurposed after their initial use. This gives you and your clients the opportunity to reduce waste and conserve natural resources.

The durlum metal ceilings we supply at Network Architectural also have long lifespans, so they don’t have to be frequently repaired or replaced.

Misconception 3: Metal ceilings are prone to corrosion and water-related damage, leading to higher maintenance costs.

Quality metal ceilings are now treated to resist corrosion and withstand harsh environmental conditions.

In fact, our durlum metal ceilings can endure fluctuations in temperature and humidity without any risk of sagging, warping or becoming otherwise compromised. They are also easily cleaned with household-grade products thus reducing the potential growth of mould and mildew.

Equipped with metal ceilings that are engineered to last, you can now significantly minimise maintenance costs, making these a longer-term sustainable choice.

Metal ceilings helped the Meadowbank Education Precinct adopt sustainable practices

Sustainability: the long-term advantage of using metal ceilings

By using metal ceiling products to enhance commercial spaces, you can unleash your creativity and transform your design vision into an outstanding reality.

But what really makes metal ceilings the sustainable choice for your project is the long-term advantages they offer.

Here’s how they enable Architects, Designers and Building Professionals to facilitate sustainable practices:

  • Metal ceilings are sustainable because they are durable.

    Metal is a robust and sturdy material, so rest assured that metal ceilings can withstand rough handling, strong impacts, as well as other challenging environmental conditions.

    At Network Architectural, our metal ceiling solutions are all fire-resistant and compliant with Australian standards.

    As metal ceilings are durable, they are also less likely to deteriorate or get damaged during their service life. This minimises and potentially eradicates the total energy required to manufacture, transport and install replacement ceilings for your project in the future.

  • Metal ceilings are sustainable because they are flexible.

    Metal ceilings can be tailored to meet both your functional needs and aesthetic vision.

    In fact, we have an in-house design service and technical team at Network Architectural to help you transform commercial spaces – regardless of whether you want the metal ceiling to be curved, faceted or flat in a timber look. We also provide designs and colour samples to meet the specific needs of your project.

    Our metal ceiling solutions can also integrate with energy-efficient lighting, heating, cooling and ventilation systems, as well as provide excellent acoustics – all of which contribute to the comfort and sustainability of your commercial building by improving the well-being of its occupants.

All of this makes metal ceiling products a valuable investment as they not only make your project visually captivating but also allow you to preserve resources, reduce landfill waste and create healthier commercial spaces.

Durlum metal ceilings can help you achieve your sustainability goals

Network Architectural is your trusted partner for innovative ceiling solutions, delivering high-quality ceiling solutions like durlum metal ceilings.

These durlum metal ceiling products are equipped with Environmental Product Declarations (EPDs), which provide you with information about the properties of ceiling products and their environmental impacts over their life cycles. With EPDs, you can approach your commercial projects much more sustainably.

The durlum brand also has Green Building initiatives – including designing their ceiling products to reduce energy consumption in buildings. Furthermore, the company has been successfully certified according to the international environmental management standard ISO 14001, as well as the energy management standard, ISO 50001.

At Network Architectural, we also hold a GlobalGreenTagCert™ GreenRate™ Level A certification in Australia.

Ready to use sustainable metal ceilings in your next project?

Whether you have more questions about metal ceiling products or are looking for the right bespoke metal ceiling solutions for your project, we’ve got you covered.

Just reach out to us – our expert metal ceiling team can help you achieve the results you’re after.

As always, it’s best to seek the expertise of a trusted and well-established Australian ceiling supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your trusted partner for all your building and construction projects.

Sustainability eBook 2023

The Sustainability Awards is Australia’s longest-running and most prestigious awards program dedicated to acknowledging and celebrating excellence in sustainable design and architecture. Over 250 projects, people and products were submitted to the 2023 Sustainability Awards, all of which exhibited such a high calibre and level of design that choosing the finalists was a difficult task, even for the highly experienced jury.

A big congratulations to Mirvac and Woods Bagot for their project, Heritage Lanes, 80 Ann, which took home the award for the Commercial Architecture (Large). A special mention to Woods Bagot with Hayball and ASPECT Studios who received a Highly Commended for their project Melbourne Connect.

Download this eBook for our summary of our recent sustainability news and to learn more about the impressive awards.

5 considerations when designing or specifying bespoke metal ceilings

durlum’s bespoke metal ceiling provides a striking feature for the canteen and end of trip facilities at the Meadowbank Education Precinct

As a forward-thinking Architect or Builder, you always have a vision for each project.

With bespoke metal ceilings, you can unleash your creativity and enhance commercial spaces, all while ensuring your project’s overall durability, functionality and sustainability are not compromised in the process.

Unfortunately, achieving these desired results isn’t always as straightforward as it sounds. There are crucial considerations to make when it comes to designing or specifying bespoke metal ceilings.

But don’t worry! Transforming your ceiling design vision into reality is much more doable with the right solutions and experts in your corner.

In fact, at Network Architectural, this is our specialty. With our bespoke design process and high-quality ceiling products, we can help you achieve project success and impress your clients.

To kickstart this journey, let’s delve into the 5 important factors you need to keep in mind when designing or specifying bespoke metal ceilings.

What are the key factors to consider when designing or specifying bespoke metal ceilings?

1. Aesthetics

One of the ways you can make a commercial space stand out is through its ceiling.

So, it’s important to ensure that your metal ceilings are customised to complement or accentuate the overall style, theme and design of the chosen space. You must also choose the right colour, finish, texture and patterns to meet both the functional needs and your aesthetic vision.

At Network Architectural, we take pride in being the exclusive Australian distributor of durlum metal ceilings – a leading manufacturer of innovative and versatile metal ceiling solutions.

With a huge range of sizes, shapes, finishes, effects, integrated lighting solutions and colours to choose from, our durlum products enable you to be more creative with your ceilings.

Whether you want to have open-cell ceilings, mesh ceilings, baffle ceilings or curved panels, our in-house design service and technical team can provide you with whatever you need to revolutionise any commercial space.

2. The project’s holistic approach

Your bespoke metal ceiling should not only accommodate the aesthetic aspects of your project but also serve its primary interior purposes. So, ask yourself:

  • Does it offer accessibility for maintenance and service requirements?
  • Does your bespoke metal ceiling have integrated lighting and acoustic options
  • Is your bespoke metal ceiling equipped with seismic solutions?
  • Can it hide unsightly cabling, electricals and other overhead services as well as provide easy access?

From incorporating lighting, acoustic and anti-corrosion properties to ensuring the accessibility and seamless integration of your bespoke metal ceilings, you can always rely on our team at Network Architectural to get the job done. We take a holistic approach to provide you with truly bespoke ceiling products that meet every need of your project.

3. Turnaround time

When designing or specifying bespoke metal ceilings, you should also factor in their respective design, fabrication and installation lead times. Schedules must be coordinated with your supplier to prevent delays or disruptions in your project’s overall progress.

At Network Architectural, we always reassure our clients with short lead times and fast design turnaround.

Through our durlum Project Design Lifecycle process, we communicate regularly, clearly define expectations and ensure that no aspect is missed.

durlum’s unique project design lifecycle ensures your vision is realised with utmost attention to detail and craftsmanship

4. Sustainability

People are now more environmentally conscious with their decisions – they’re looking to work with businesses and professionals who promote sustainability and contribute to environmentally responsible practices.

With this, you should opt for ceiling products that have minimal negative impact on the environment.

Fortunately, our durlum bespoke metal ceilings can still be recycled and repurposed after their initial use. This gives your clients the peace of mind that you’re helping them reduce waste and conserve resources effectively.

In addition, as part of its commitment to sustainability, durlum has successfully achieved the following certifications for all of its steel, aluminium and chilled/heated ceilings:

  • Global Environmental Product Declaration (EPD),
  • International environmental management standard (ISO 14001)
  • Energy management standard (ISO 50001)
  • GlobalGreenTagCertTM  GreenRate™ Level A certification in Australia

These certificates are available as verifications and as needed in Green Building.

5. Credibility of suppliers

Having a credible supplier is important to ensure your bespoke metal ceilings meet industry standards and regulations and also deliver optimal outcomes.

At Network Architectural, our mission is to help you create high-quality, safe and buildings that stand out from the crowd.

We pride ourselves on having a highly experienced and skilled team that works closely with you at all stages of the project lifecycle – from conception to specification through to project completion.

Additionally, the durlum metal ceilings we supply are backed by a 10-year warranty. We also ensure you get the support and technical expertise you need from durlum’s local and global team.

At Network Architectural, we have the capabilities you need to design or specify bespoke metal ceilings.

Network Architectural is your trusted partner for innovative ceiling solutions.

Always passionate about what we do, we listen, learn and strive to improve and innovate to help you achieve the ideal bespoke ceiling that perfectly aligns with your unique designs, specifications and project requirements.

Through our bespoke design process, we ensure that your vision is realised with utmost attention to detail and craftsmanship. We also engage with various stakeholders across the project lifecycle, from the conceptual design right through to the installation, to provide you with nothing but the optimal results.

Recent ceiling projects we’ve worked on

Sydney Metro’s Gadigal Railway Station features durlum bespoke metal ceilings and wall linings
Gadigal Sydney Metro Railway Station
durlum bespoke metal ceilings line the covered outdoor areas, gymnasium and school hall at Meadowbank Education Precinct in Sydney
Meadowbank Education Precinct
Curved durlum bespoke metal ceilings line the grand cavern ceiling of Sydney Metro’s Victoria Cross Railway Station in North Sydney
Victoria Cross Sydney Metro Railway Station
durlum’s LOOP metal ceiling on the refurbished Queensland Academy of Sport
Queensland Academy of Sport
Bespoke wood grain metal ceiling with slotted perforations by durlum in the pool/hydrotherapy area at the Newcastle Knights Centre of Excellence
Newcastle Knights Centre of Excellence
durlum’s LIVA open cell louvre metal ceiling system in a range of bespoke finishes for the Castle Towers Shopping Centre
Castle Towers Shopping Centre

Ready to use bespoke metal ceilings in your next project?

Whether you have more questions about bespoke metal ceilings or are looking for the right bespoke metal ceiling solutions for your project, we’ve got you covered.

Just reach out to us – our expert metal ceiling team can help you achieve the results you’re after.

As always, it’s best to seek the expertise of a trusted and well-established Australian ceiling supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your trusted partner for all your building and construction projects.

5 considerations when choosing the right modular metal ceiling

Modular metal ceilings are common in commercial spaces and public infrastructure

Modular metal ceilings are a common material in commercial spaces and public infrastructure – and for a good reason.

Modular metal ceilings provide a high-quality and contemporary finish, while also offering a range of advantages, from ease of installation and minimal upkeep to cost efficiency and reusability.

However, to ensure that your modular metal ceiling serves its intended purpose of creating a visually appealing, well-balanced and functional space that meets all safety and compliance requirements, it’s crucial to select the right modular ceiling products for your project.

So, what are the key considerations that need to be made when choosing the right modular metal ceilings?

At Network Architectural, we’ve compiled 5 important factors to guide you in finding the right modular metal ceiling product to bring your design’s vision to life.

What are the key factors to consider when choosing modular metal ceilings?

1. Window spaces and size

As an Architect or Designer, you must take into account the role windows play in your design process.

After all, to create a balanced composition, the layout and finishes of your modular metal ceilings should be able to complement the sizes and spaces of your windows.

Furthermore, since windows affect the distribution of natural light, you must carefully consider where they are positioned when arranging ceiling panels and integrating lighting fixtures. This is to ensure that you achieve your desired ambience and maintain a well-illuminated environment.

At Network Architectural, we offer durlum metal ceilings in a wide range of sizes, shapes, colours, finishes, effects and integrated lighting solutions. With these versatile modular metal ceilings, you can effectively coordinate your windows and ceilings for an aesthetically pleasing design.

2. Ceiling height

The dimensions, depth, arrangement and design style of your modular metal ceiling panels will significantly influence the perceived ceiling height of any room.

So, to create a visually appealing and spacious atmosphere, it’s important to choose the right type of modular metal ceiling.

As your reliable partner for high-quality ceiling solutions, our team at Network Architectural empowers you with an array of options. From mesh ceilings, baffle ceilings, open cell ceilings and acoustic ceilings to suspended ceilings and integrated systems – we can equip you with the ceiling solution that will transform your project’s concept into an outstanding reality.

3. The plenum space

Modular metal ceilings should also provide convenient access to the plenum space, where air conditioning ducts, fire sprinklers and electric cabling are found. This is to ensure that the installation and maintenance of electrical and mechanical services can be efficiently carried out and maintained without damaging the ceiling.

Hence, when choosing the right modular metal ceiling for your project, don’t forget to consider the plenum’s depth and the need to access important utilities.

At Network Architectural, we also offer Rondo ceiling systems that can be used for a large range of installations to complement the ceiling design and assist by simplifying the installation.

Modular metal ceilings need to consider access to services such as air conditioning ducts, fire sprinklers and electrical

4. Square metreage

The total square metreage of your ceiling installation area is crucial to managing materials, estimating labour costs and checking design feasibility.

This is why it’s important to accurately assess and measure square meterage – not only to ensure your modular metal ceiling aligns with the available space but also to ensure your project doesn’t exceed your allocated budget.

Fortunately, Network Architectural has a reliable in-house design service and technical team that can assist you from your project’s conception to its completion.

5. Customisation

While modular metal ceilings typically come in standard sizes, shapes and patterns, customisation is still possible, allowing you to realise your project’s aesthetic vision.

At Network Architectural, we can help you with this by providing design and colour samples. Our in-house design service and technical team can assist you in finding the perfect combination that will enhance the appearance and ambience of your modular metal ceiling.

We also offer locally supplied ceiling framing and suspension systems that you can tailor to the aesthetics and functional requirements of your project.

At Network Architectural, we have the capabilities you need to design or specify modular metal ceilings.

Network Architectural is your trusted partner for innovative ceiling solutions, delivering high-quality ceiling solutions like durlum metal ceilings.

Passionate about what we do, we listen, learn and always strive to improve so that we can help you find the best modular metal ceiling for your specific design and project requirements.

With our comprehensive design process, we ensure that your vision is realised with utmost attention to detail and craftsmanship. Rest assured that we also have short lead times and fast design turnaround to prevent delays or disruptions in your project’s overall progress.

Check out our Australian and International projects featuring premium durlum metal ceilings here.

Ready to use modular metal ceilings in your next project?

Whether you have more questions about ceilings or are looking for the right modular metal ceiling solutions for your project, we’ve got you covered.

Just reach out to us – our team can help you achieve the project results you’re after.

As always, it’s best to seek the expertise of a trusted and well-established Australian ceiling supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your trusted partner for all your building and construction projects.

Sustainable Design Considerations and Material Selection

A building’s facade sets the bar for its long-term sustainability, making it one of the most important design elements. In support of the built environment sector’s goal to reach net zero emissions, future facades will need to not only deliver iconic aesthetics and weather protection but also reduce the carbon footprint of the structure throughout its entire life cycle.

The facade can account for up to 30% of the building’s embodied carbon footprint based on a 2021 study by the World Business Council for Sustainable Development. For this reason, reducing embodied carbon through informed design practices and material selection should be a priority for architects and facade designers.

In Facades for the Future: Sustainable Design Considerations and Material Selection, we take a close look at the role of facade design in sustainable development and approaches to evaluating and selecting sustainable cladding materials.

Embodied carbon emissions result from the extraction of raw materials, their manufacturing and refinement, transportation, installation, maintenance and the eventual disposal of used materials. While operation carbon can be reduced throughout the building’s lifespan, embodied carbon cannot be altered once construction is complete. Carbon emissions released before built assets are used currently make up 11% of the global sector’s greenhouse gas emissions, but by 2050, they will account for half of all new construction’s carbon footprint.

Architects and designers must consider several factors when designing facades in order to reduce their embodied carbon. Firstly, the type of facade system will contribute to the structure’s overall sustainability. Second, durable and sustainable building materials should be identified and preferred. Finally, a well-designed facade incorporates sustainable materials efficiently with minimal waste.

Cladding materials are frequently chosen after being assessed for performance, aesthetic appeal, and cost. With “sustainable” facades, these criteria are widened to include both health and environmental impacts. Life cycle assessments and Environmental Product Declarations (EPDs), ecolabels and sustainable certification schemes assist architects and designers in evaluating and selecting environmentally preferable products. Note also that the durability and maintenance requirements of materials will also be considered towards their embodied carbon.

Available from Network Architectural, ALPOLIC™ NC/A1 (DtS Non-Combustible) is a fire-safe, compliant, aluminium composite cladding. This product receives the tick of approval on sustainability, which is evident in ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd’s successful registration of its EPD, which has been produced by Good Environmental Choice Australia.

ALPOLIC™ NC/A1 is a maintenance-free panel that comes standard with a 20-year full replacement warranty. In the case of other cladding products, the warranty is often directly connected to maintenance. It is this requirement for regular maintenance that can impact the embodied carbon of the building. With ALPOLIC™ NC/A1, embodied carbon from a life cycle and maintenance point of view is kept to an absolute minimum.

Download this whitepaper to learn how elevated sustainable outcomes can be achieved through thoughtful and informed facade design and specification.

Bringing the bespoke architectural ceiling for Victoria Cross Metro Station to life

The Sydney Metro Victoria Cross Station project in North Sydney is a striking and innovative transportation hub that seamlessly integrates functionality with urban architectural design principles. The station’s architectural design, both internally and externally, is a masterpiece that reflects the essence of modernity while paying tribute to historical elements. While completion is not due until 2024, the construction of this transportation hub is well underway. And, with durlums expertise in bespoke ceilings it has allowed us to be part of this commercial infrastructure development, along with other cross city railway stations. Part of the design process of this precinct was to ensure “a customer centred design approach that placed customer experience at the centre of every design decision.” (Station Design & Precinct Plan), which is the exact approach durlum takes to designing commercial ceiling systems – always with the customer in mind.

So, when it came to the Victoria Cross Metro Station the brief was to bring the Architects design to life in both the north and south entrances. This involved creating mesmerising bespoke ceiling engineered and designed for practicality in any busy railway station. For Network Architectural and durlum our expertise and thorough bespoke ceiling design process were key aspects that lead to the appointment of working on such a large scale, forward-thinking public transportation project.

Bespoke metal ceiling design process

At Network Architectural our durlum Project Design Lifecycle is one value-add that really sets us apart, “our collaborative approach means we engage with the various stakeholders throughout the project lifecycle; from conceptual design right through to installation”, says Paul Sheehan, Ceiling Systems Manager, this enables design flexibility and ease of implementation in such a large scale commercial project.

For Network Architectural and the durlum design team there is no better feeling than bringing an architects bespoke ceiling design to life, while making the design process as “customer centred” as possible, a lot like the Sydney Metro Victoria Cross Station Precinct itself.

Bespoke Ceiling Victoria Cross Sketch by durlum

 

 Metal Ceiling Victoria Cross Sketch by durlum

 

In the case of this bespoke ceiling project it all started with taking COX Architecture’s vision for the transport hub and crafting it into a 3D hand drawn sketch by our design team. The importance of this step is that it creates a clearer picture for the key stakeholders to better showcase the concept at a glance. “We often find at times conventional CAD drawings in 2D can miss out certain layering details without magnifying the drawings, sketching the concept as a first step, often saves time on any misunderstanding on the concept early on in the process” says SY Chan, Area Sales Manager South-East Asia, durlum. Our team of experts have a good understanding of both production and installation that ensures a very thorough design sketch. To further ensure greater accuracy in the design, hand samples with colour matching were also supplied – so the exact colour and product was clear from the onset.

Bespoke Metal Ceiling Victoria Cross Metro Station sample by durlum

 

 Bespoke Ceiling Sample from durlum for Sydney Metro Victoria Cross Station

 

Once the sketches were approved, detailed CAD drawings were produced by durlum.  “It was the detail in the sketches that ensured the accuracy of the CAD drawings and that no technical detail was missed” says SY Chan, Area Sales Manager South-East Asia, durlum. Full scale prototypes were then created to ensure everything was correct and nothing was missed for the installation of such a detailed architectural ceiling system.

Bespoke Metal Ceiling Prototype by durlum for Victoria Cross Metro Stationsample by durlum CAD drawings for Victoria Cross Metro Station Bespoke Metal Ceiling by durlum sample by durlum

durlum ceilings system

For the Sydney Metro Victoria Cross Station, durlum’s S7 metal ceiling system was chosen and modified to suit the custom design requirements. Our design also included the incorporation of perforated service channels to accommodate the various required services such as lighting, speakers and sprinklers, while still meeting the ceiling acoustic properties for the overall design. This precisely engineered grid design allowed it to conceal these services, creating a seamless integration. Our unique locking bracket allows the bespoke ceiling system panels to hold securely in place, while making it easily accessible and removable for future maintenance purposes.

durlums meticulous detailed design process ensured the best ceiling system design was created to complement the contemporary aesthetic of the Victoria Cross Metro station, while allowing functionality for all services and future maintenance requirements. Ultimately it has also meant that significant time has been saved due to the ease of the installation. We look forward to sharing the progress and end result of the Victoria Cross Metro Station project once completed (scheduled for 2024).

 durlum bespoke Metal Ceiling being installed in the large cavern of Victoria Cross Metro Station
durlum bespoke Metal Ceiling lines the cavern of Victoria Cross Metro Station

 

 Bespoke Metal Ceiling by durlum being installed in the entrances to Victoria Cross Metro Station

 

At Network Architectural as experts in transport infrastructure we deliver innovative and high-quality ceiling solutions to commercial clients in Australia and around the world. We understand the importance of customised design to meet specific interior purposes, be it acoustic regulation, integrated lighting or as a seismic solution. Our detailed design process and expert architectural team, as showcased in this project, allows an efficient and seamless integration from concept to installation no matter how complex the project. Contact us today to discuss your next bespoke ceiling project.

Download this case study here.

8 Factors to Consider When Evaluating Bonded Laminates 

Are you planning to use bonded laminates for your cladding or recladding project?

Also known as aluminium composite panels, bonded laminates are composed of two or more layers of different materials that are integrated into a single structure, enhancing the:

  • visual appearance
  • durability, and
  • performance of a building’s external facade.

There are multiple types of bonded laminates available in the market, and each one offers its own set of unique characteristics and benefits that you can leverage for your specific project.

So, to ensure a successful cladding outcome, we have prepared a practical checklist of 8 factors to consider when selecting the right bonded laminates for your building.

Let’s explore these key considerations you need to keep in mind.

What are the important aspects to consider when evaluating bonded laminates?

Here are some guide questions to help you make a well-informed cladding material decision.

1. What type of core do these bonded laminates have?

Bonded laminates are often made of a core material ‘sandwiched’ between two thin aluminium sheets.

This core comes in different forms, including corrugated, honeycomb and non-combustible mineral.

Bonded laminates with corrugated and honeycomb cores have air pockets, making them lightweight and more manageable to use.

On the other hand, bonded laminates with a mineral core are recognised for their strength and rigidity. Due to the non-combustible mineral core, these bonded laminates are also the safest.

Just remember: the core material of bonded laminates is a crucial element to the overall safety and performance of cladding panels.

As such, Building Owners, Architects, Builders and Consultants should take this into account when determining what kind of bonded laminates to use for your property, building or project requirements.

2. Are these bonded laminates compliant with safety regulations here in Australia and abroad?

Whether you are completing a new commercial project, multi-residential property or high-rise building, or working on a recladding project, it’s necessary to use high-quality materials that promote safety.

With this, your bonded laminates should be able to:

  • meet building code requirements,
  • obtain local certifications needed, and
  • be tested to the AS 5113 large-scale facade fire test.

Consider ALPOLIC™ NC/A1 as an example.

ALPOLIC™ NC/A1, distinguished by its mineral core, has received recognition from the Insurance Council of Australia for achieving the highest possible safety rating as a cladding product.

It has also undergone rigorous large-scale fire tests, including AS 5113. Furthermore, ALPOLIC™ NC/A1 stands as the only aluminium composite material to pass Euroclass A1 certification – the strictest fire protection standard in the world.

3. How will these bonded laminates perform in extreme weather conditions?

One of the main purposes of cladding is to protect your building against harsh external elements such as hail, rain, wind and UV radiation.

As such, your primary concern should be to choose bonded laminates that can prevent your property from easily deteriorating, especially against adverse weather and climate change.

The question now is – which type of bonded laminates should you use?

Bonded laminates with a mineral core are characterised by their strength, durability and resilience.

Because they are less prone to denting or failing when subjected to any kind of impact or pressure, these bonded laminates are a dependable choice for environments exposed to extreme weather conditions.

Conversely, bonded laminates with a corrugated or honeycomb core have a much higher likelihood of denting or failing in extreme weather. The presence of air pockets within their structure makes them lighter, but also more susceptible to damage and less resilient to impact forces such as hail.

In fact, there are reported instances in Australia where corrugated or honeycomb core panels are being replaced due to the damage they’ve sustained from previous hailstorms.

Hail damage bonded laminate panels Brisbane QLD Hail damage Brisbane CBD, QLD Hail damage bonded laminate panels Newcastle NSW Hail damage Newcastle, NSW (Photo credit: ACLAD)

4. Do these bonded laminates require ongoing maintenance?

The answer to this question depends a lot on the coating of the aluminium protecting the core of the bonded laminates, rather than the core itself.

Some bonded laminates come with a Lumiflon FEVE coating (or a fluoroethylene vinyl ether resin-based powder coating) that not only preserves the depth and lustre of cladding panels but also significantly extends their durability.

As a result, these bonded laminates won’t need regular cleaning or maintenance to ensure their long-lasting design.

In contrast, bonded laminates with a PVDF resin-based coating must be cleaned to maintain their warranty. Make sure you choose the right one based on maintenance requirements.

5. What does their bonded laminates warranty include?

When searching for the right bonded laminates for your project, make sure you check if they offer a long-term manufacturer’s warranty. After all, you don’t want to deal with costly defects and expensive repairs in the near future.

Consider also whether the warranty covers material, labour and rectification costs for faulty materials, as well as if it stipulates no cleaning requirements for maintenance.

The warranty of your bonded laminates should also be backed by the product’s manufacturer, which has the resources and expertise to solve any issue not only today but also in the years to come.

Unfortunately, warranties aren’t much good if the organisation behind them doesn’t exist any longer when you need to make a claim. A strong manufacturer’s warranty gives you more protection long-term.

To learn more about cladding product warranties, here are 6 important questions you need to ask.

6. How do these bonded laminates compare in price?

Quality bonded laminates are not cheap, but they allow you to meet safety, durability and aesthetics requirements, providing you with more value for your investment.

So, when assessing bonded laminates, make sure you take into account the factors that go into pricing, such as:

  • suitability of the panels for their intended purposes,
  • compliance with building regulations,
  • ongoing maintenance costs, and
  • potential risks for repairs.
  • the warranty

Always remember – you get what you pay for.

Instead of finding the cheapest cladding alternative, it’s recommended to focus on choosing the right products that will provide you the highest return in the long run.

7. Are these bonded laminates sustainable in the long run?

Clients are now placing sustainability as one of their top priorities when it comes to building projects. As a Building Owner, Architect or Builder, you are then often expected to use materials that contribute to sustainable practices.

Fortunately, there are bonded laminates that are environmentally friendly.

Mitsubishi ALPOLIC™ NC/A1, for instance, is 100% recyclable and produced with less energy than solid aluminium. It also has thermal insulation properties that help in boosting the energy conservation performance of any building.

As evident in their successful registration of Environmental Product Declarations (EPDs), all production plants of ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd are also compliant with ISO14001 – the international standard for environmental management systems.

8. Who is the manufacturer of these bonded laminates?

To get the best results from cladding, it’s ideal to use bonded laminates that are manufactured by a reputable and trusted company – as mentioned in the warranty consideration.

Credible manufacturers have an excellent reputation for delivering the highest standards of quality and service when it comes to their products.

They also have a team of skilled professionals who can provide expert guidance and cladding product support when choosing the right type of bonded laminates for your unique requirements.

With the right bonded laminates manufacturer, you can ensure the effectiveness, durability and longevity of your cladding system.

ALPOLIC™ NC/A1: A product that satisfies all 8 of these important considerations

Are you looking for the ideal bonded laminates for your project?

At Network Architectural, we stock fire-safe and compliant bonded laminates that tick all of your requirements to make this decision simple.

ALPOLIC™ NC/A1, composed of a non-combustible mineral core is scientifically proven to be the safest aluminium facade product in large-scale fire tests around the world.

This aluminium cladding material is not only easy to process and shape, but is also weather-resistant, impact-resistant, has superior flatness and proven coating durability in Australian conditions for over 30 years.

Aside from its extraordinary safety and sustainability profile, ALPOLIC™ NC/A1 comes with an industry-leading 20-year FULL manufacturer’s replacement warranty that covers material, labour and rectification costs for faulty materials. And, unlike other products, it does not require costly maintenance to maintain the warranty.

Do you want your cladding or recladding project to be a complete success?

Whether you have more questions about recladding or are looking for the right cladding solutions for your project, we’ve got you covered.

Reach out to us and our team of facade experts can help you achieve the results you require.

As always, it’s best to seek the expertise of a trusted and well-established cladding supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your design and specification partner.

Kaiteki is so much more than just a word: Q&A with Mr Hee Kok Koon of ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Singapore

Portrait of Mr Hee Kok Koon

What is your background and what does your current role in the business entail?

I have been in the building and construction industry for more than 33 years and spent most of my time in the façade segment. I joined ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Singapore in 2001, and have been with the company ever since. Currently, I am the General Manager of the ALPOLIC Division, which is responsible for the ALPOLIC business in South East Asia, South Asia, Oceania, Middle East and Africa.

How important is sustainability to your organisation?

Sustainability is a very important part of our business. By adopting a sustainable business model, a company can mitigate risks from an environmental, social, and governance (ESG) perspective, and promote long-term growth. Sustainable business models are also important for gaining the trust of consumers and investors.

How does this commitment manifest through various stages of product development and company operations?

In the product development of ALPOLIC™ NC, the world’s first non-combustible aluminium composite panel, we have been contributing to the creation of long-lasting and sustainable cities by providing the market with products that excel in fire safety and durability.

What are the company’s current priorities from a sustainability point of view?

We are working on improving environmental and social sustainability and strengthening our management base through five measures. Specifically, we will evolve LCA tools, reduce environmental impact, promote a circular economy, examine the feasibility of Kaiteki factories, and build a management foundation for sustainability management.

What are the company’s aspirations, goals and ambitions for the future from a sustainability point of view?

As ALPOLIC™ by Mitsubishi Chemical Infratec Co., Ltd Group, we are committed to reduce GHG by 29% from the year 2019 and have a final goal to achieve carbon neutrality by the year 2050. To that end, we will consider and promote energy-saving investment and the introduction of renewable energy.

ALPOLIC™ NC/A1 has obtained an Environmental Product Declaration, can you tell me about the process and why it was so important to the organisation?

We have worked with the best environmental certification body in Australia, Good Environmental Choice Australia (GECA), for our ALPOLIC™ NC/A1 Environmental Product Declaration.

It took us around nine months to obtain this certification as we needed to submit a broad selection of documents to GECA, including those explaining our processes. This EPD illustrates our commitment to the environment and aligns with our Kaiteki philosophy: “Well-being of our People and Planet”. Kaiteki is not just a word, it’s a spirit and a philosophy that we live by every day and that guides us in working towards making our future world a better place.

What are modular metal ceilings?

Modular metal ceilings offer durability, excellent acoustics and easy installation

If you’re looking for an aesthetically pleasing but practical ceiling product solution that offers durability, excellent acoustics and ease of installation, then a modular metal ceiling is the ideal choice.

Built using a standardised system that delivers a pre-designed and uniform surface, these metal ceilings are often seen in offices, airports, retail establishments, schools, hospitals and other commercial spaces.

In this article, we’ll delve into modular metal ceilings and the benefits of using them on your project. We’ll also discuss how you can still customise these ceilings to fit your specific requirements.

What are modular metal ceilings?

Modular metal ceilings are composed of individual metal panels or tiles designed to seamlessly fit into pre-assembled grid systems.

These ceilings often come in standard sizes, shapes and patterns, making them relatively easy to choose, install and maintain.

As a suspended ceiling system, they help improve a space’s aesthetics by concealing unsightly wiring, pipes and ductwork associated with overhead electrical and mechanical services.

Modular metal ceilings vs modular mineral fibre ceilings

What sets modular metal ceilings apart from modular mineral fibre ceilings?

Here are 3 key factors.

  • Material: While modular metal ceilings are made from robust metals such as aluminium or steel, modular mineral fibre ceilings are typically composed of materials like sand, recycled glass, gypsum, perlite, clay and other natural minerals.
  • Durability: Modular metal ceilings are known for their high-quality finish and resistance to damage. Modular mineral fibre ceilings, on the other hand, are more susceptible to sagging, water damage, discolouration and potential damages associated with maintenance.
  • Sustainability: At the end of their life, modular metal ceilings can be recycled into an array of new products whereas mineral fibre ceilings either need to be returned to their country of origin for full recycling or used as an inert filler of some kind.

It’s important to note, though, that both are fire-resistant and have effective acoustic properties.

What are the common types of modular metal ceilings?

There are several types of acoustic metal ceilings, which include:

  • Perforated modular metal ceiling panels
  • Mesh ceilings
  • Baffle ceilings
  • Open cell ceilings
  • Suspended clip-in ceilings
  • Lay-in ceilings
  • Hook-on ceilings
  • Integrated systems

Just remember: each product option offers its own set of aesthetic and functional advantages, so choosing which type of metal ceiling to use will depend on your overall design vision and project requirements.

As your reliable partner for high-quality ceiling solutions, our team at Network Architectural can provide you with a variety of sculpted ceilings to transform your design vision into an outstanding reality.

Modular metal ceilings are popular for constructing based builds as they are flexible, cost effective and require minimal maintenance

Why choose modular metal ceilings?

  • Cost-effective.
    Modular metal ceilings are produced in larger quantities and are mainly stocked by manufacturers, rendering them the more budget-friendly alternative to bespoke metal ceilings.
    They can also be adapted to most types of spaces and can be used on projects with tighter budgets.
  • Recyclable.
    Metal is a recyclable material, so these ceilings can still be repurposed after their initial use, improving sustainability. This reduces waste and conserves resources, helping you contribute to environmentally responsible practices.
  • Low maintenance and suitable for base builds.
    Modular metal ceilings require minimal upkeep. In fact, they can easily be cleaned using standard cleaning materials to maintain their appearance over time.
    And because their panels are known for their flexibility, accessibility and suitability for diverse applications, they are also often used for constructing base builds or renovating spaces.
  • Robust and long-lasting.
    Modular metal ceilings do not easily wear, tear and crack. As moisture-resistant ceilings, they do not stain, crumble or sag, even in humid areas.
  • Facilitate safer and healthier spaces.
    Modular metal ceilings can provide excellent acoustic properties, so you can rely on them to enhance sound absorption and reduce noise levels.
    They can also be designed to work in conjunction with the building’s air conditioning system (including chilled beam technology) to improve airflow and manage temperature and comfort levels.

Is it still possible to customise modular metal ceilings?

While modular metal ceilings come in a range of standard sizes, at Network Architectural, we can still find ways to give you a little more flexibility.

We understand the importance of customised design to meet specific interior purposes, be it design layout, or integrated lighting. That’s why we deliver innovative and high-quality ceiling solutions like durlum metal ceilings that can meet your unique project’s requirements.

With the flexibility of sizes, shapes, finishes, effects, integrated lighting solutions and colours to choose from, it’s easy to still get creative with durlum modular metal ceilings.

Our in-house design service and technical team are also at your service and are always here to provide ceiling design and colour samples to meet the needs of your projects.

Ready to use modular metal ceilings in your next project?

Whether you have more questions about ceilings or are looking for the right ceiling solutions for your project, we’ve got you covered.

Just reach out to us – our team can help you achieve the project results you’re after.

As always, it’s best to seek the expertise of a trusted and well-established Australian ceiling supplier that can provide you with the highest standard of products.

At Network Architectural, we look forward to becoming your trusted partner for all your building and construction projects!